Quality Control Operator

KALLE USA LLC is a manufacturer of food packaging in the North Suburbs that has an immediate need for a QA Operator to work a night rotating shift. This position will perform as a member of the Operations Team. Maintain a high level of safety and quality awareness. Support safety programs related to personnel safety and food safety. JOB PURPOSE: Safely performs quality and food safety checks. ESSENTIAL FUNCTONS: Safety  * Follow all company safety policies and procedures. * Report unsafe conditions to lead or supervisor * Report injury, and/ or illness immediately to lead or supervisor. * Inspect, identify and report safety hazards (e.g., exposed electrical cables, air hoses, or liquid spills)  * Inspect and maintain a hazard-free work area: clear aisles, and spills. * Use and maintain proper Personal Protective Equipment (PPE): safety shoes, eye protection, hearing protection.  * Ensure equipment and controls are functioning properly.  * Do not bypass safety features or safety guards.  * Immediately report any equipment malfunctions. Operation  * Conducts quality checks according to sample plan. * Assists in investigations of non-conformances. * Observes machine compliance with standards and specifications.  * Provides assistance to production as needed. * Conducts walks-arounds on the floor looking for quality, safety and food safety issues.  * Conducts receiving inspections and releases Chemhold. * Places material on hold and stops machines when quality issues occur.  * Calibrates QA equipment.  * Conducts spot training as needed. * Conducts line audits.  * Assists in RMA testing. * Performs QHP inventory. * Assists in conducting required audits. * Assists in ministering special orders. * Conducts daily temperature audits of cooler/freezer in Section 3 & Curing Room Humidity audit. * Conducts other duties as assigned. Documentation / Data Entry  * Record results of quality checks and inspections. * Document non-conformances and corrective actions. * Maintain calibration logs for QA equipment. * Enter and update hold/release records in system. * Complete audit checklists and line audit reports. * File and archive quality documentation per company procedures. * Update QHP inventory records. * Input data from receiving inspections and Chemhold releases. Troubleshooting * Identify and report defects in raw materials, WIP, or finished goods. * Perform water checks and hornfit tests on finished goods to verify compliance. * Verify packaging and labeling  * Place product on hold when inspections or test results do not meet requirements. * Report all non-conformities and issues directly to the Quality Supervisor. * Re-check suspect product after corrective action is confirmed by Production or Maintenance. * Document troubleshooting results in quality data base.        Quality Assurance – Food Safety / GMP Requirements * Identify and report defects in materials. * Follow personal hygiene rules: wash/sanitize hands before starting, after breaks, and when contamination may occur. * Comply with PPE requirements: hairnets, beard nets, gloves, and protective gear. * Change gloves when changing tasks, after contamination, or when gloves are damaged. * Remove jewelry, watches, and loose items before production entry. * Clean and sanitize equipment/tools before use. * Verify ingredients, formulas, and packaging materials match the Work Order and are within expiration. * Follow proper storage and handling procedures for raw and finished products (covered, correct temperature). * Maintain sanitation during testing: wipe spills, keep floors/surfaces clean, dispose of waste properly. * No eating, drinking, or gum in production areas. * Inspect product quality: check for contamination risks, foreign objects, off-color/odor, or defects. * Monitor machine operation to maintain quality (weights, length, tension, formula application). * Follow all SOPs for cleaning, mixing, processing, and packaging. * Participate in required training: Food Safety, GMP, HACCP. MINIMUM QUALIFICATIONS: (The following qualifications can be acquired and demonstrated through experience, education and/or vocational training as noted or as appropriate.) * High school diploma or equivalent required.  * Two (2) plus years of previous quality assurance in manufacturing experience preferred.  * Two (2) years of quality assurance in the Food or Food Packaging preferred.  * Working knowledge of quality principles and practices; knowledge of general OSHA, GMP, and Food Safety requirements.  12 hour rotating night schedule - 6:00pm - 6:00am